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    Spike® Smart tool holder

    Machsync, as the exclusive agent of Pro-micron focuses on wireless sensing devices, which can measure realistic dynamic force and temperature to achieve the most natural measurement characteristics, and meet the requirements of European Industry 4.0 development for comprehensive measurement technology.

    Product feature
    Product feature
    Processing diagnosis

    The three priority conditions for optimizing the process are quality, time and cost.
    The target benefit in the production process can be accurately calculated as long as the production requirements and indicators of the product are clearly known.

    24/7 Non-stop

    Adjust for different machines, monitor key tools and equipment during production, and reduce downtime and maintenance costs.

    Real-time monitoring

    Master the cutting quality and life of each process, and instantly understand the processing status to avoid tool wear, tool breakage, or broken parts, resulting in cost.

    Introduction
    Introduction

    spike® Smart tool holder

    智慧刀把

    Pro-micron

    Introduction of Pro-micron spike® in Germany

    Pro-micron, exclusively represented by Machsync, is a sensor company located in Bavaria, Germany, focusing on wireless sensing devices for machine tool cutting measurement, automated production, the food processing industry, building sensors, etc. Under the dynamic motion, the sensor is installed on the moving part to provide a wireless sensing solution, so it can measure the real dynamic force and temperature that were difficult to know in monitoring and research in the past, achieve the most direct measurement characteristics, and meet the needs of European Industry 4.0 development for comprehensive measurement technology.

    Measurement principle

    axialforce

    torsion

    bending moment

    temperature

    High-speed real-time feedback of data to achieve truly accurate trend and predictive analysis

    The structure on the spindle or the tool handle is covered with dense sensing elements in a 360-degree circumference, so that each sensing element can simultaneously feed back axial force, torsion force, bending force under any force in any direction. Bending moment, and such force is not a single linear, it is formed by very many dense sensing points on a visualized Polar Plot. The graph generates the power of the maximum four blades, and the signal is wirelessly transmitted to the receiver, so that the computer can collect and feed back data at high speed in real time, and achieve truly accurate trend and predictive analysis.

    Application field

    Milling

    Drilling / Sinking / Grating

    Threads

    Turning

    Grinding

    Strring weiding FSW

    In a broad sense, spike® can be used for any shaft that needs to monitor dynamic loads, and in standard machine tool applications, it is all cutting measurements, including milling, drilling, tapping, grinding, turning, friction stir welding Wait. In these measured data, the physical phenomena of the tool and grinding wheel can be monitored and recorded in real time, and even directly communicated with the controller to achieve a highly intelligent manufacturing of the machine tool, and can directly make the extended application of the following six major items.

    1. Improve the stability of mass production - real-time monitoring of quality loss and tool breakage in the machining process on the machine tool to achieve production stability and avoid scrap and secondary collisions during workpiece processing.
    2. Invest in appropriate tools for layout - Analyze and calculate changes in tool wear and tool KPI, tool performance indicators can help the investment calculation of tool placement in the machine tool magazine, and even evaluate the benefits of customized tools.
    3. Push the machine tool to the limit - optimizing the machine tool programming can shorten the machining time and maintain the tool life, improve the chatter field, and properly use a reasonable cutting fluid as a lubricating and cooling medium.
    4. Big data analysis database - The big data of dynamic cutting behavior sensing data is included in cross-comparison and trend analysis, revealing hidden costs and sluggish working hours, and clarifying processing benefits.
    5. Help rapid development and research - It is easy to help developers compare various factors such as tools, manufacturing processes, machine tool performance, cutting fluid, coating, processing material characteristics, etc., and quickly clarify the development direction and design changes.
    6. Help yourself and customers - You can quickly clarify the causation from the existing processing services, assist end customers to adjust the tools and cutting paths, or digitize experience to inherit service quality.

    Related Information
    More information
    Customize your products
    Customize your products

    Machsync provides online customized product services. You can click the button below to enter the customization process or contact us directly, and we will get back to you as soon as possible.